Proficient Technologies is a leader in assisting institutions, industries and energy service companies. One of their most sought after services is steam trap testing. They have been helping businesses and fine institutions for over 20 years.
So, what is steam trap testing and why is important for companies relying on steam to get their units tested?
Here are the answers according to their webiste:
Steam Trap Testing Are Included In Our Steam Trap Studies
What are steam traps and why is inspecting and checking them crucial?
Steam traps separate the steam system from the condensate system. Steam traps are mechanical devices that can stop working outdoors or closed position. When a steam trap stops working in the open position, the energy that was added at the boiler is lost into the condensate return system. The energy contained in steam is only used when it condenses in a heat exchanger and releases its hidden heat to the intended procedure. It is at this point the steam trap need to permit this condensate into the condensate return system. A steam trap that fails in the closed position does not enable the condensate to get in the condensate return system. This condensate will sub cool (cool listed below saturation temperature) in the steam line or heat exchanger and type carbonic acid which will assault the piping and its components, nevertheless, there is not an energy loss related to steam traps failed in the closed position. Regular steam trap surveys are required to recognize the faulty steam traps for repair work or replacement.
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Proficient Technologies utilizes a combination of temperature level measurement (infrared electronic camera), ultrasonic inspection and visual inspection to test and examine steam traps. All steam systems are vibrant and unique to some degree. No two mechanical spaces, never mind steam systems, are going to be the very same. Our experienced professionals examine the steam system in the mechanical space (and/or structure) as an entire and take this details into account when examining each steam trap. What our skilled property surveyor would be trying to find prior to starting trap testing would consist of:
Exactly what are the trap applications & proximity to one another?
Exactly what remains in service?
Exactly what are the expected condensate loads of each application?
A normal 3/4″ F&T steam trap has a capability of 1,075 pounds of condensate per hour @ 15 psi. Exactly what is truly present, based upon the application, could be anywhere from 1 to 500 pounds per hour! Temperatures, and especially, ultrasonic sound produced, will vary and alter
with different condensate loads. This often results in a misdiagnosis of a leaking steam trap.
Size of condensate return system, pipeline diameters and lengths, and exactly what to expect based upon the cumulative loads of all traps in the area.
Visual Trap Assessment: The very best method to “test” a steam trap is to visually observe its discharge. This can be performed in particular setups where the condensate is not being returned or when the appropriate valves or test “tees” are installed. Similar observations can be made at a vented condensate receiver in a mechanical space.
We stand behind our steam trap study results with optional measurement and confirmation reporting. Steam traps that we determined as malfunctioning are recorded with digital and infrared photographs. While IR images cannot be solely relied on to determine a steam trap as dripping by or failed open, a photo of the trap after it has been fixed or changed will reveal definitive evidence of the prior heat source in the condensate system being lowered.
Steam Trap Checking With Experience and Confidence You Can Count On
Steam trap testing steam is difficult, and we have actually discovered that lots of “specialists” struggle to effectively examine a tricky application. Labor and materials for repair work is pricey for that reason it is crucial the steam trap study is of greatest quality to insure post repair work energy cost savings. There truly is no alternative to experience. Skilled Technologies’ has been performing steam trap surveys consistently given that 1996.
With confidence in the outcomes the labor and product to make the repairs are quickly justified. Proficient Technologies supplies numerous practical choices to achieve this. We can:
Supply a Bill of Material with guidelines on exactly what need to be done at each defective trap place and act as technical support for your personnel or specialist.
Supply a turnkey solution and perform the repairs or replacements for you.
We don’t have any special agreements so we can use steam traps produced by the maker of your option
Proficient Technologies uses a combination of temperature measurement (infrared electronic camera), ultrasonic evaluation and visual examination to test and evaluate steam traps. Our skilled professionals examine the steam system in the mechanical space (and/or building) as an entire and take this information into account when assessing each steam trap. Visual Trap Evaluation: The best method to “check” a steam trap is to visually observe its discharge. While IR images can’t be entirely relied on to identify a steam trap as dripping by or stopped working open, an image of the trap after it has been repaired or replaced will show conclusive proof of the previous heat source in the condensate system being lowered.
Steam trap testing steam is not simple, and we have actually discovered that numerous “professionals” struggle to properly evaluate a challenging application.
Please give Proficient Technologies a call at 843-681-5157 so you can discuss your facility and steam trap study goals and objectives! They look forward to assisting you with steam trap testing you can rely on.